BIS Certification for Plywood and Wooden Flush Door Shutters as per IS 303, IS 2202 (PART 1 AND 2), IS 710, IS 5509, IS 1328, IS 2191 (PART 1 AND 2) AND IS 4990

Plywood is a versatile building material made from thin layers of wood veneer glued together, resulting in a strong and stable sheet. It is commonly used in construction and interior design for its durability and flexibility. Plywood finds widespread application in furniture making, flooring, and cabinetry due to its ability to resist warping and splitting, making it a popular choice for various projects.

Wooden flush door shutters, on the other hand, are essential components of interior and exterior doors. These shutters are crafted from solid wood or engineered wood products like particleboard or MDF. They are designed to provide security, privacy, and aesthetics to homes and commercial spaces. Wooden flush door shutters offer a timeless appeal and can be customized to match the overall design theme of a property, making them a preferred choice for creating inviting and functional entrances.

This article explores BIS certification for various wood products, including Plywood for General Purposes (IS 303:1989), Wooden Flush Door Shutters (IS 2202 Part 1:1999), Fire Retardant Plywood (IS 5509:2021), Veneered Decorative Plywood (IS 1328:1996), and Wooden Flush Door Shutters with Particle Board and Hardboard Face Panels (IS 2191 Part 2:2022). Additionally, we will shed light on how Omega QMS Pvt Ltd facilitates the acquisition of these crucial certifications.

INDIAN STANDARDS

IS 303:1898 PLYWOOD FOR GENERAL PURPOSES

IS 303:1989 covers the requirements of different types and grades of plywood used for general purposes. Plywood for general purposes shall be of Boiling water resistant or BWR Grade, and  Moisture resistant or MR Grade depending upon the bond strength developed by the adhesive used for bonding the veneers. Plywood for general purposes shall be classified into three types, namely, AA, AB and BB based on the quality of the two surfaces, namely, A and B in terms of general permissible defects.

IS 2202 (PART 1): 2023 WOODEN FLUSH DOOR SHUTTERS WITH PLYWOOD FACE PANELS

This standard (Part 1) specifies the requirements for wooden flush door shutters (solid core type) with face panels of plywood or of cross-band and face veneers. IS 2202 (Part 1): 2023, set forth by the BIS, outlines the specifications for wooden flush door shutters with solid core and plywood face panels. The following tests are prescribed as acceptance (product identification) tests: a) Dimensions and squareness test, b) General flatness test, c) Local planeness test, d) Slamming test, e) End immersion test, f) Knife test, and g) Glue adhesion test. While a) Dimensions and squareness test, b) General flatness test, c) Local planeness test, d) Impact indentation test, e) Flexure test, f) Edge loading test, g) Shock resistance test, h) Buckling resistance test, j) Slamming test, k) Misuse test, m) Varying humidity test, n) End immersion test, p) Knife test, q) Glue adhesion test, and r) Screw withdrawal resistance constitute type (product approval) tests.

IS 2202 (PART 2): 2022 WOODEN FLUSH DOOR SHUTTERS SOLID CORE TYPE SPECIFICATION PART 2 PARTICLE BOARD HIGH DENSITY FIBRE BOARD MEDIUM DENSITY FIBRE BOARD AND HARDBOARD FACE PANELS

Wooden flush door shutters using particle board, high density fibre board (HDF), medium density fibre board (MDF) and hardboard for face panels are generally manufactured in the same way as the doors with plywood face panels. This standard, therefore, covers only the necessary requirements and provisions which are additional or alternative to those covered in IS 2202 (Part 1)

IS 710:2010 MARINE PLYWOOD

IS 710:2010 This standard covers requirements for materials, manufacture and performance of marine plywood suitable for the construction, repair and maintenance of marine and river craft, pontoons and the like. The standard  specifies various performance requirements as well such as tensile strength, glue shear strength, mycological properties etc.  Compliance with IS 710:2010 signifies that the marine plywood has been rigorously tested and conforms to the essential quality and safety parameters.

IS 5509:2021 FIRE RETARDANT PLYWOOD

This standard covers the fire retardant chemicals, method of treatment, retentions and requirements of fire retardant plywood. The product conforming to this standard must meet the requirement of Moisture content, Flammability , Flame penetration , Rate of burning . Flame retardant chemicals used for treatment of plywood shall be the following: Type 1 : Ammonium phosphates Type 2 : Ammonium sulphate Type 3 : Boron compounds Type 4 : Combination of ammonium phosphate and boron compounds Type 5 : Combination of ammonium sulphate and ammonium phosphate Type 6 : Chemicals other than those given in Types 1 to 5, which meet fire retardance requirements

IS 1328:1996 VENEERED DECORATIVE PLYWOOD

Decorative plywood is used in panelling work in buildings,interior lining of railway coaches, buses and ships and for furniture and general interior decoration. In view of the wide field of its application, decorative plywood has to be durable, ofsound construction and highest quality. This standard covers types of plywood with ornamental veneers on one or both faces used for decorative purposes, such as furniture making, panelling of all kinds, including panelling for railwaycoaches, buses and ships.  The decorative veneered surface shall be selected for figure, texture, colour and grain characteristics. Moisture content and water resistance tests are major quality parameters among others.

IS 2191 (PART 1)WOODEN FLUSH DOOR SHUTTERS CELLULAR TUBULAR AND HOLLOW CORE TYPE SPECIFICATION PART 1 PLYWOOD FACE PANELS

This standard (Part 1) specifies the requirements for cellular, hollow and tubular core wooden flush door shutters with face panels of plywood or cross-band and face veneers.Flush door shutters shall be of the following two grades: a) BWP (Boiling Water Proof) Grade — Flush door shutters may be used in both humid and dry locations. b) MR (Moisture Resistance) Grade — Flush door shutters may be used in dry locations only. Requirements as per following tests are specified in the Indian standard : Acceptance Tests – a) Dimensions and squareness test, b) General flatness test, c) Local planeness test, d) Slamming test, e) End immersion test, f) Knife test, and g) Glue adhesion test and Type Tests– a) Dimensions and squareness test, b) General flatness test, c) Local planeness test, d) Impact indentation test, e) Flexure test, f) Edge loading test, g) Shock resistance test, h) Buckling resistance test, j) Slamming test, k) Misuse test, m) Varying humidity test, n) End immersion test, p) Knife test, q) Glue adhesion test, and r) Screw withdrawal resistance test.

IS 2191 (PART 2) WOODEN FLUSH DOOR SHUTTERS (CELLULAR, HOLLOW AND TUBULAR CORE TYPE) —  PART 2 PARTICLE BOARD, HIGH DENSITY FIBRE BOARD, MEDIUM DENSITY FIBRE BOARD AND FIBRE HARDBOARD FACE PANELS

This standard (Part 2) specifies the requirements of wooden flush door shutters of cellular, hollow and tubular core type with face panels of particle board and high density fibre board (HDF), medium density fibre board (MDF) and fibre hardboard face panels.Flush door shutters shall be of the following two grades: a) BWP (Boiling Water Proof) Grade — Such flush door shutters may be used in both humid and dry locations. b) MR (Moisture Resistance) Grade — Such flush door shutters may be used in dry locations.End Immersion Test, Glue Adhesion Test, are major tests performed on shuttering plywood among others.

 

IS 4990 PLYWOOD FOR CONCRETE SHUTTERING WORKS

Plywood for concrete shuttering works is a BWP grade plywood, preservative treated and specially suited for use in concrete shuttering and form work. Concrete shuttering plywood is very economic as it can be put to repeated use, depending upon the care taken during erection and dismantling. The main requirements of such plywood are that it should be durable under alternate wetting and drying conditions, its surface should be hard and it should possess adequate strength to withstand the load of concrete and the forces caused by pouring of concrete and vibrations. This standard specifies the requirements of such plywood for use in concrete shuttering and form work and provides guidance in the manufacture and use of the plywood

QUALITY CONTROL ORDER (TECHNICAL REGULATION) ISSUED BY THE DEPARTMENT FOR PROMOTION OF INDUSTRY AND INTERNAL TRADE, MINISTRY OF COMMERCE AND INDUSTRY, GOVT. OF INDIA ON 29 AUGUST 2023 FOR MANDATORY BIS CERTIFICATION

The DPIIT, Ministry of Commerce & Industry, Govt. of India, has issued an order, making it mandatory for plywood and flush doors as mentioned above  to be used in India, whether manufactured in India or imported from foreign countries, shall mandatorily carry the Standard Mark of the Bureau of Indian Standards under a valid BIS license.  In short, it has become obligatory for all the manufacturers of above mentioned plywoods and flush shutter door, whether in India or overseas, to immediately apply for BIS license and obtain a valid BIS certification license before that the last date of implementation of the order, i.e., 28 February 2024.

 

BIS CERTIFICATION SCHEME

The BIS Standards, IS 303, IS 2202 (PART 1 AND 2), IS 710, IS 5509, IS 1328, IS 2191 (PART 1 AND 2) AND IS 4990, establishes a comprehensive framework encompassing various quality parameters that ply woods and flush shutter doors must adhere to. The Bureau of Indian Standards Certification Scheme is a vital framework established by the Indian government to ensure the quality, safety, and reliability of products available in the market. This scheme aims to safeguard consumer interests by setting stringent benchmarks and guidelines that products must meet before they can be deemed compliant. BIS certification covers a wide range of industries and products, encompassing the entire gamut of industrial and manufacturing activity.  Various steps involved in the BIS Certification process are enumerated below:

• Standard Identification: Manufacturers identify the relevant BIS standard that applies to their chosen product category. These standards outline the specific quality, safety, and performance requirements that the product must meet.
• Application Submission: Manufacturers submit an application for BIS certification to the Bureau of Indian Standards (BIS), providing details about the product, its specifications, and the desired certification mark.
• Factory Inspection: BIS conducts an inspection of the manufacturer’s production facility to assess the quality control processes, infrastructure, and adherence to relevant standards.
• Sample Testing: BIS collects samples of the product from the manufacturer for testing in authorized BIS laboratories or recognized testing centers. These tests evaluate various parameters specified by the BIS standard.
• Certification Decision: Based on the satisfactory test results and compliance with standards, BIS decides whether to grant certification to the product. If approved, the manufacturer is issued a BIS certification license.
• Regular Monitoring: BIS monitors the manufacturing process of certified products through periodic audits and market surveillance to ensure ongoing compliance with quality control processes and standards.

 

OMEGA QMS PVT. LTD. – PARTNERING FOR SUCCESS

In the pursuit of achieving BIS certification and maintaining the highest levels of product quality, Omega QMS Pvt. Ltd. emerges as an invaluable partner for manufacturers. Backed by a global presence and a stellar track record of successful collaborations with Fortune 500 companies, Omega QMS provides an extensive array of services designed to streamline the certification process and ensure compliance with industry standards.

• Expert Guidance: Omega brings together a team of seasoned experts who possess in-depth knowledge of regulatory requirements, industry best practices, and intricacies of certification process. These experts guide manufacturers through the complex landscape, offering insights and strategies to navigate the process efficiently.
• Testing and Validation: Omega assists manufacturers in planning and executing necessary tests and validations required for BIS certification.
• Documentation and Compliance: The journey toward BIS certification demands meticulous documentation of processes, materials, and testing procedures. Omega aids manufacturers in creating comprehensive and accurate documentation that aligns with BIS requirements, reducing the risk of errors and rejections.
• Audit Support: Omega prepares manufacturers for BIS audits, which are a crucial part of the certification process. With its expertise, the organization ensures that manufacturers are well-prepared for audits, addressing any issues that may arise and increasing the likelihood of a successful outcome.
• Customized Approach: Each manufacturer’s journey toward BIS certification is unique. Omega understands this and tailors its services to fit the specific needs, challenges, and goals of individual manufacturers, ensuring a personalized and effective approach.
• Global Experience: With presence in over 40 countries, Omega brings global experience to the table. This international exposure allows the organization to offer insights into varying regulatory environments and industry practices, enabling manufacturers to excel globally.

Omega QMS Pvt. Ltd. functions as a strategic partner for manufacturers aiming to achieve BIS Certification. Its multifaceted approach encompasses expert guidance, process control, testing and validation support, documentation assistance, audit preparation, training, and a global perspective. By collaborating with Omega, manufacturers gain a competitive edge in their pursuit of certification while upholding the highest standards of product quality and consumer satisfaction.

 

In the world of wood products, BIS certification stands as a hallmark of quality and safety. Products conforming to standards such as IS 303:1989, IS 2202 Part 1:1999, IS 5509:2021, IS 1328:1996, and IS 2191 Part 2:2022 are not only compliant with industry benchmarks but also provide consumers with the assurance of a superior product. Omega QMS Pvt Ltd, with its expertise in certification processes, serves as a valuable partner in this journey towards quality assurance. For businesses seeking BIS certification for their wood products, Omega QMS Pvt Ltd can be reached at info@globalomega.com or by calling 9810541740, providing a seamless path towards certification and quality excellence.