BIS CERTIFICATION OF STEEL WIRE ROPES FOR GENERAL ENGINEERING PURPOSE AS PER IS 2266: A COMPREHENSIVE GUIDE BY OMEGA QMS PVT. LTD.

INTRODUCTION

In the world of engineering and manufacturing, adherence to stringent regulatory standards is crucial for ensuring product safety, reliability, and market acceptance. One such critical standard in India is IS 2266: 2019, which delineates the specifications for steel wire ropes utilized in various general engineering applications. Omega QMS Pvt. Ltd., a leading regulatory compliance consulting company, is dedicated to assisting manufacturers in securing Bureau of Indian Standards (BIS) certification for their products. This article provides a comprehensive overview of IS 2266, the BIS certification scheme, and the indispensable role of Omega QMS in facilitating compliance.

SUMMARY OF INDIAN STANDARD IS 2266

The IS 2266: 2019 standard outlines specifications for steel wire ropes used in cranes, excavators, and other engineering purposes. This standard ensures the quality and safety of wire ropes. Key components of the standard include:

Scope: Covers general requirements for steel wire ropes used in various engineering applications.

Rope Constructions and Grades: Includes various constructions (e.g., 6×7, 6x19M, 6x37M) and grades (1570, 1770, 1960) with specific core types (fibre or steel) and diameter ranges.

Technical Specifications: Details on minimum breaking force, rope size tolerances, and requirements for galvanizing.

QUALITY CONTROL ORDER (TECHNICAL REGULATION) ISSUED BY THE DEPARTMENT FOR PROMOTION OF INDUSTRY AND INTERNAL TRADE, MINISTRY OF COMMERCE AND INDUSTRY, GOVT. OF INDIA ON 21 NOVEMBER 2023 FOR MANDATORY BIS CERTIFICATION

The DPIIT, Ministry of Commerce & Industry, Govt. of India, has issued an order, making it mandatory for all fasteners to be used in India, whether manufactured in India or imported from foreign countries, shall mandatorily carry the Standard Mark of the Bureau of Indian Standards under a valid BIS licence.  In short, it has become obligatory for all the manufacturers of fasteners, wherein in India or overseas, to immediately apply for BIS licence and obtain a valid BIS certification licence before that the last date of implementation of the order, i.e., 22 May 2024.

BIS CERTIFICATION SCHEME FOR IS 2266

The BIS certification scheme for IS 2266 involves a comprehensive process designed to ensure that steel wire ropes meet the rigorous standards set for safety, durability, and performance. The process begins with the manufacturer submitting an application along with detailed product specifications, manufacturing process documentation, quality control procedures, and test reports from accredited laboratories. BIS officials carry out a thorough audit of the manufacturing facility. This audit evaluates the quality control systems in place, the adherence of production processes to the submitted specifications, and the adequacy of in-house testing facilities. Upon satisfactory completion of the factory audit and confirmation that the product meets all required standards, BIS grants certification, authorizing the use of the ISI mark on the products. This mark signifies compliance with Indian standards, enhancing the product’s credibility in the market.

ROLE OF OMEGA QMS PVT. LTD.

At Omega QMS Pvt. Ltd., we offer end-to-end regulatory compliance services, ensuring a seamless BIS certification process for manufacturers. Our comprehensive services include:

Consultation and Gap Analysis : We begin with a detailed consultation to understand your product and manufacturing processes. Our experts conduct a thorough gap analysis to identify any discrepancies between your current practices and the requirements of IS 2266. This step is crucial in developing a targeted action plan for achieving compliance.

Pre-Certification Testing : To increase the likelihood of passing the BIS tests, we coordinate pre-certification testing with accredited laboratories. This preliminary testing helps identify and rectify any potential issues before the official BIS inspection, saving time and resources.

Documentation Support : Navigating the documentation required for BIS certification can be daunting. Our team assists you in preparing and submitting all necessary documents, including

Test Reports. We ensure that your documentation is complete, accurate, and aligned with BIS requirements, minimizing the chances of delays or rejections.

Factory Visit and Support : Preparing for a BIS audit is critical for certification success. We help you prepare your facility by:

1. Training Staff: Educating your personnel on IS 2266 standards and BIS audit procedures.
2. Mock Audits: Conducting mock audits to identify and address potential non-conformities.

Ongoing Compliance Management : Our support doesn’t end with certification. We offer ongoing compliance management services, including:

1. Regulatory Updates: Keeping you informed about changes in standards and regulations.
2. Periodic Audits: Assisting with periodic BIS audits to maintain certification.
3. Continuous Improvement: Advising on best practices to enhance product quality and operational efficiency.

CONCLUSION

Compliance with IS 2266 is essential for manufacturers of steel wire ropes, ensuring product safety, reliability, and market acceptance. Omega QMS Pvt. Ltd. is your trusted partner in achieving and maintaining BIS certification. Our expertise in regulatory compliance, coupled with our comprehensive support services, ensures a smooth and efficient certification process.

By partnering with Omega QMS, you can focus on your core business activities while we handle the complexities of regulatory compliance. Enhance your product’s market presence, ensure safety and reliability, and achieve excellence with Omega QMS Pvt. Ltd.

For more information on our services and how we can assist you in obtaining BIS certification, please visit our website www.globalomega.com or contact us directly. Together, we can navigate the complexities of regulatory compliance and achieve excellence in product quality.

For your Certification needs pls contact info@globalomega.com 011-41413939(100 lines)

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