BIS Certification for Cycle and Rickshaw Pneumatic Tyres and Cycle Rubber Tubes as per IS 2414:2005 AND IS 2415:2015

In the bustling streets of India, where the rhythm of life often flows on two wheels, the importance of quality and safety in cycle and rickshaw tyres cannot be overstated. As we pedal through the lanes of consumer choices, it becomes evident that adherence to stringent standards is crucial for ensuring not just performance but also the well-being of riders and passengers alike.

In this article, we delve into the significance of these products for consumers, the certification process mandated by the Bureau of Indian Standards (BIS), and the invaluable assistance we provide at Omega QMS Pvt Ltd in obtaining and maintaining these certifications. Join us as we explore the terrain where quality meets compliance, and where safety rides hand in hand with innovation.

INDIAN STANDARDS

IS 2414:2005 Cycle and rickshaw pneumatic tyres 

This standard specifies the dimensions and other requirements for cycle and rickshaw pneumatic tyres to be used for normal and heavy duty application, while mounting on straight side/wired on or hooked bead rims. This covers the following two types of tyres: a) Type A — Heavy duty tyres; and b) Type B — Standard duty tyres. It is recommended that Type A tyres be used for cycle rickshaw and Type B tyres for cycles. The size of the tyre shall be designated by: a) Nominal section width, in millimetres; b) Tyre construction standard code, represented by (–); c) Specified rim diameter, in millimetres. Tyres shall consist of a rubberized cord fabric casing enclosing two single or multiple steel wire bead rings and tread of suitable rubber compound. The tyre should also be free from fins at bead and crown. The tyre cord shall be made of grey cotton yarn or made of polyamide yarn nylon fabric. Dimensions, Cord Strength, Casing Strength, Tension Set, Ageing Test, Adhesion Test, etc are some of the requirements of cycle and rickshaw pneumatic tyres.

IS 2415:2015 CYCLE-RUBBER TUBES (MOULDED/JOINTED)

This standard covers the dimensions and other requirements for cycle rubber tubes (moulded and jointed) intended for use with tyres prescribed in IS 2414. The tube shall be designated according to the designation of the corresponding tyres. Thickness of cycle rubber tubes shall be 0.8 mm, Min. Tensile Strength and Elongation at Break, Tension Set, Ageing Test, Joint Adhesion Strength, Leak Test, Valve Test etc are some of the requirements prescribed for cycle tubes.

QUALITY CONTROL ORDER (TECHNICAL REGULATION) ISSUED BY THE DEPARTMENT FOR PROMOTION OF INDUSTRY AND INTERNAL TRADE, MINISTRY OF COMMERCE AND INDUSTRY, GOVT. OF INDIA ON 11 DECEMBER 2023 FOR MANDATORY BIS CERTIFICATION

The DPIIT, Ministry of Commerce & Industry, Govt. of India, has issued an order, making it mandatory for all cycle/rickshaw tyres and tubes  to be used in India, whether manufactured in India or imported from foreign countries, to mandatorily carry the Standard Mark of the Bureau of Indian Standards under a valid BIS licence.  In short, it has become obligatory for all the manufacturers of fasteners, whether in India or overseas, to immediately apply for BIS licence and obtain a valid BIS certification licence before that the last date of implementation of the order, i.e., 10 June 2024.

BIS CERTIFICATION SCHEME

The BIS Standards, IS 2414 and IS 2415, establish a comprehensive framework encompassing various quality parameters that cycle/rickshaw tyres and tubes  must adhere to. The Bureau of Indian Standards Certification Scheme is a vital framework established by the Indian government to ensure the quality, safety, and reliability of products available in the market. This scheme aims to safeguard consumer interests by setting stringent benchmarks and guidelines that products must meet before they can be deemed compliant. BIS certification covers a wide range of industries and products, encompassing the entire gamut of industrial and manufacturing activity.  Various steps involved in the BIS Certification process are enumerated below:

• Standard Identification: Manufacturers identify the relevant BIS standard that applies to their chosen product category. These standards outline the specific quality, safety, and performance requirements that the product must meet.
• Application Submission: Manufacturers submit an application for BIS certification to the Bureau of Indian Standards (BIS), providing details about the product, its specifications, and the desired certification mark.
• Factory Inspection: BIS conducts an inspection of the manufacturer’s production facility to assess the quality control processes, infrastructure, and adherence to relevant standards.
• Sample Testing: BIS collects samples of the product from the manufacturer for testing in authorized BIS laboratories or recognized testing centers. These tests evaluate various parameters specified by the BIS standard.
• Certification Decision: Based on the satisfactory test results and compliance with standards, BIS decides whether to grant certification to the product. If approved, the manufacturer is issued a BIS certification license.
• Regular Monitoring: BIS monitors the manufacturing process of certified products through periodic audits and market surveillance to ensure ongoing compliance with quality control processes and standards.

OMEGA QMS PVT. LTD. – PARTNERING FOR SUCCESS

In the pursuit of achieving BIS certification and maintaining the highest levels of product quality, Omega QMS Pvt. Ltd. emerges as an invaluable partner for manufacturers. Backed by a global presence and a stellar track record of successful collaborations with Fortune 500 companies, Omega QMS provides an extensive array of services designed to streamline the certification process and ensure compliance with industry standards.

• Expert Guidance: Omega brings together a team of seasoned experts who possess in-depth knowledge of regulatory requirements, industry best practices, and intricacies of certification process. These experts guide manufacturers through the complex landscape, offering insights and strategies to navigate the process efficiently.
• Testing and Validation: Omega assists manufacturers in planning and executing necessary tests and validations required for BIS certification.
• Documentation and Compliance: The journey toward BIS certification demands meticulous documentation of processes, materials, and testing procedures. Omega aids manufacturers in creating comprehensive and accurate documentation that aligns with BIS requirements, reducing the risk of errors and rejections.
• Audit Support: Omega prepares manufacturers for BIS audits, which are a crucial part of the certification process. With its expertise, the organization ensures that manufacturers are well-prepared for audits, addressing any issues that may arise and increasing the likelihood of a successful outcome.
• Customized Approach: Each manufacturer’s journey toward BIS certification is unique. Omega understands this and tailors its services to fit the specific needs, challenges, and goals of individual manufacturers, ensuring a personalized and effective approach.
• Global Experience: With presence in over 40 countries, Omega brings global experience to the table. This international exposure allows the organization to offer insights into varying regulatory environments and industry practices, enabling manufacturers to excel globally.

Omega QMS Pvt. Ltd. functions as a strategic partner for manufacturers aiming to achieve BIS Certification. Its multifaceted approach encompasses expert guidance, process control, testing and validation support, documentation assistance, audit preparation, training, and a global perspective. By collaborating with Omega, manufacturers gain a competitive edge in their pursuit of certification while upholding the highest standards of product quality and consumer satisfaction.

For more details you can reach out to Omega at info@globalomega.com.

In conclusion, BIS certification for cycle and rickshaw pneumatic tyres and cycle rubber tubes is not just a regulatory requirement but a testament to product quality and safety. Omega QMS Pvt Ltd plays a pivotal role in facilitating this certification process, offering expertise, support, and guidance to manufacturers, ensuring compliance with IS 2414:2005 and IS 2415:2015 and enhancing market competitiveness and consumer confidence.