BIS CERTIFICATION OF HOT-DIP ZINC-ALUMINIUM-MAGNESIUM ALLOY COATED STEEL SHEETS AS PER IS 18513: A COMPREHENSIVE GUIDE BY OMEGA QMS PVT. LTD.

INTRODUCTION

In the quest for materials that offer superior corrosion resistance and durability, hot-dip zinc-aluminium-magnesium alloy coated steel has emerged as a revolutionary product. Widely used in construction, automotive, and various industrial applications, these steel sheets, plates, and strips provide an optimal balance of strength and resistance to environmental degradation. The Bureau of Indian Standards (BIS) has established IS 18513 to ensure that these products meet stringent quality standards. This article provides an in-depth look into IS 18513, the BIS certification process, and the role of Omega QMS Pvt. Ltd. in facilitating compliance for manufacturers.

SUMMARY OF IS 18513

IS 18513 outlines the specifications for hot-dip zinc-aluminium-magnesium alloy coated steel sheets, plates, and strips. This standard is crucial in ensuring that these products possess the necessary characteristics to withstand harsh environments and maintain structural integrity over time. Key features of IS 18513 include:

Chemical Composition: The standard specifies the required chemical composition of the alloy coating, emphasizing the precise balance of zinc, aluminium, and magnesium. This composition is critical in providing the desired corrosion resistance and mechanical properties.

Coating Thickness and Mass: IS 18513 sets the minimum requirements for coating thickness and mass, ensuring consistent protection across the product’s surface. The standard recognizes that uniformity in the coating is essential for optimal performance.

Mechanical Properties: The standard defines the necessary mechanical properties, such as tensile strength and elongation, to ensure that the steel can withstand mechanical stress without compromising the integrity of the coating.

Surface Appearance and Finish: IS 18513 addresses the aesthetic and functional aspects of the coating, requiring that the surface is free from defects that could impair its performance or appearance.

Testing and Inspection: Comprehensive testing methods are outlined to evaluate the product’s performance, including corrosion resistance tests, adhesion tests, and mechanical property assessments.

DRAFT QUALITY CONTROL ORDER (TECHNICAL REGULATION) ISSUED BY THE TECHNICAL DIVISION, MINISTRY OF STEEL FOR MANDATORY BIS CERTIFICATION

The Technical Division, Ministry of Steel, Govt. of India, has issued an draft order, proposing to make it mandatory for  Hot-Dip Zinc-Aluminium-Magnesium Alloy Coated Steel Sheets, Plates and Strips  to be used in India, whether manufactured in India or imported from foreign countries, to mandatorily carry the Standard Mark of the Bureau of Indian Standards under a valid BIS licence. 

BIS CERTIFICATION SCHEME FOR HOT-DIP ZINC-ALUMINIUM-MAGNESIUM ALLOY COATED STEEL SHEETS, PLATES AND STRIPS AS PER IS 18513

BIS operates a certification scheme that validates compliance with Indian standards for steel and steel products. Through this scheme, manufacturers undergo rigorous evaluation and testing of their products to demonstrate conformity with specified standards. Upon successful assessment, BIS grants certification, affirming the product’s quality and compliance with regulatory requirements. This certification serves as a hallmark of reliability and trustworthiness, enhancing market acceptance and competitiveness for certified products.

The certification process under IS 18513 is intricate and thorough, encompassing detailed requirements for chemical composition, particle size, and other critical parameters. For manufacturers, obtaining BIS certification is not just about compliance; it is a testament to their commitment to quality, reliability, and excellence. However, navigating the certification process can be challenging, requiring a deep understanding of the standards and meticulous preparation.

EXPERT GUIDANCE BY OMEGA QMS PVT LTD

Omega QMS Pvt Ltd offers comprehensive assistance to companies throughout the BIS certification process for Hot-Dip Zinc-Aluminium-Magnesium Alloy Coated Steel Sheets, Plates and Strips. Our team of experienced professionals provides end-to-end support, including: 

Application Submission: We support manufacturers in preparing and submitting the BIS certification application to the Bureau of Indian Standards (BIS). Our team ensures that the application contains all necessary details about the product, its specifications, and the desired certification mark, thus facilitating a smooth application process.

Factory Inspection: Omega QMS prepares manufacturers for the factory inspection conducted by BIS. We assist in establishing and implementing quality control processes, infrastructure improvements, and ensuring adherence to relevant standards. Our goal is to help manufacturers showcase their commitment to quality during the inspection process. Omega also provided technical assistance

Sample Testing: We coordinate with client for the collection of product samples from the manufacturer’s facility. Omega QMS ensures that the samples are collected and submitted to authorized BIS laboratories or recognized testing centres for testing. We oversee the entire testing process to ensure compliance with BIS standards.

Grant of Licence: Upon receiving satisfactory test results and ensuring compliance with standards, Omega QMS liaises with BIS to facilitate the certification decision.

Additional Services to Foreign Manufacturers 

Nominating Authorized Indian Representatives : Omega QMS Pvt. Ltd. assists foreign manufacturers in the FMCS of BIS by aiding them in nominating or providing authorized Indian representatives. This crucial step ensures that manufacturers have a local point of contact who can effectively liaise with BIS and handle regulatory matters on their behalf.

Signing Agreements with BIS: As a consultant for regulatory compliance, Omega QMS helps manufacturers in signing agreements with BIS as per stature requirement of BIS.

Submitting Performance Bank Guarantees: Omega QMS plays a crucial role in assisting manufacturers with the submission of performance bank guarantees as required by BIS. This entails coordinating with financial institution(s)  and ensuring that all documentation is accurately prepared and submitted on time.

Regular Monitoring: Omega QMS continues to support manufacturers post-certification by assisting in regular monitoring activities conducted by BIS. We help manufacturers maintain compliance with quality control processes and standards through periodic audits. Our ongoing support ensures that certified products consistently meet BIS requirements.

Experienced Team: Omega QMS boasts a highly efficient team, spearheaded by a cadre of seasoned ex-Bureau of Indian Standards (BIS) officers, each boasting an impressive track record of over three decades in the industry. Their profound expertise and invaluable insights serve as the guiding force behind the seamless navigation of the certification process, ensuring meticulous adherence to the rigorous standards set forth by the BIS. With their wealth of experience, Omega QMS is well-equipped to deliver unparalleled excellence in quality management solutions, facilitating clients’ journeys towards achieving and maintaining BIS certifications with utmost precision and proficiency.

BENEFITS OF CHOOSING OMEGA QMS PVT LTD

Partnering with Omega QMS Pvt. Ltd. for BIS certification of Hot-Dip Zinc-Aluminium-Magnesium Alloy Coated Steel Sheets, Plates and Strips as per IS 18513 offers several advantages:

Expertise: Our team consists of seasoned professionals who possess extensive knowledge of regulatory requirements set forth by BIS. With over 30 years of experience in the field in BIS, our experts are well-equipped to navigate the intricacies of the certification process, ensuring a smooth and efficient experience for our clients.

Time and Cost Savings: We understand the importance of efficiency and cost-effectiveness for our clients. By leveraging our expertise and streamlined processes, we help reduce the time and resources required for certification. This not only saves our clients valuable time but also minimizes associated costs, making the certification process more affordable and accessible.

Assurance of Compliance: Compliance with regulatory standards is non-negotiable, especially in chemicals manufacturing where quality and safety are paramount. At Omega QMS, we leave no stone unturned in ensuring that all aspects of the certification process are handled meticulously. This meticulous approach minimizes the risk of rejections or delays, providing our clients with the assurance that their products meet the necessary standards.

Continuous Support: Our commitment to our clients extends beyond the certification process itself. We provide ongoing support to ensure that our clients maintain compliance and adapt to evolving regulatory changes. Whether it’s updates to standards or changes in regulatory requirements, our team is there to provide guidance and assistance every step of the way 

CONCLUSION

The IS 18513 standard plays a pivotal role in ensuring the quality and reliability of hot-dip zinc-aluminium-magnesium alloy coated steel sheets, plates, and strips. By providing detailed specifications and rigorous testing requirements, this standard helps manufacturers produce materials that offer superior corrosion resistance, durability, and mechanical strength, meeting the diverse needs of industries such as construction, automotive, and infrastructure.

Achieving BIS certification under IS 18513 is a mark of quality that reassures clients and end-users of the product’s reliability and performance. The certification process, while comprehensive and demanding, ensures that only the highest quality materials reach the market, contributing to safer and more durable structures and products.

Omega QMS Pvt. Ltd. plays a crucial role in guiding manufacturers through the complex certification process. With their expertise in quality management systems and BIS standards, Omega QMS helps manufacturers efficiently navigate the regulatory landscape, ensuring compliance with IS 18513. This partnership not only streamlines the certification process but also enhances a manufacturer’s reputation and competitiveness in the market.

In conclusion, as industries continue to demand higher standards for material performance and sustainability, adherence to IS 18513 and obtaining BIS certification are essential steps for manufacturers aiming to deliver superior products. With the support of professional consultants like Omega QMS Pvt. Ltd., manufacturers can achieve these goals, fostering innovation and excellence in material production.

 

 

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