BIS CERTIFICATION FOR GREY IRON CASTINGS AS PER IS 210:2009

INTRODUCTION

Grey iron castings play a vital role in various industries, from automotive to construction. These castings are known for their excellent strength, durability, and machinability. To ensure the quality and reliability of grey iron castings, various standards and quality control measures are in place. In this article, we will explore the Indian Standard IS 210:2009 for grey iron castings, its key provisions, Quality Control Orders (QCO), BIS certification scheme, and the role of Omega QMS Pvt. Ltd. in ensuring compliance and quality assurance.

IS 210:2009 GREY IRON CASTINGS – AT A GLANCE

This standard covers the requirements for grey iron castings. There shall be seven grades of grey iron castings, namely, grades FG 150, FG 200, FG 220, FG 260, FG 300, FG 350, and FG 400. The castings shall be accurately molded in accordance with the pattern or working drawings supplied by the purchaser, with the addition of such letters, figures, or marks as may be specified. The purchaser shall specify tolerances, machining location, and allowances with reference to all important dimensions. Tensile strength, hardness, hydrostatic test, and traverse tests are some of the requirements stated in IS 210:2009.

QUALITY ASSURANCE FRAMEWORKS: GOVERNMENTAL APPROACH

The Govt. of India periodically updates the Quality Control Orders (QCO), expanding its coverage to include more and more products. Recently, Govt. of India has included Grey Iron Castings as per IS 210:2009 in the ambit of QCO for Castings. One of the most significant provisions of this order is that the product imported into India must have a BIS Certification of Castings as per IS 210.

QUALITY CONTROL ORDER (TECHNICAL REGULATION) ISSUED BY THE DEPARTMENT FOR PROMOTION OF INDUSTRY AND INTERNAL TRADE, MINISTRY OF COMMERCE AND INDUSTRY, GOVT. OF INDIA ON 24 AUGUST 2023 FOR MANDATORY BIS CERTIFICATION

The DPIIT, Ministry of Commerce & Industry, Govt. of India, has issued an order, making it mandatory for grey iron castings to be used in India, whether manufactured in India or imported from foreign countries, shall mandatorily carry the Standard Mark (ISI Mark) of the Bureau of Indian Standards under a valid BIS licence. In short, it has become obligatory for all the manufacturers of grey iron castings from 23 Feb 2024, whether in India or overseas, to immediately apply for BIS licence and obtain a valid BIS certification licence.
BIS CERTIFICATION SCHEME OF CASTINGS AS PER IS 210:2009 AT A GLANCE

The BIS Certification Scheme is a vital framework established by the Indian government to ensure the quality, safety, and reliability of products available in the market. This scheme aims to safeguard consumer interests by setting stringent benchmarks and guidelines that products must meet before they can be deemed compliant. BIS certification covers a wide range of industries and products, encompassing the entire gamut of industrial and manufacturing activity. Various steps involved in the BIS Certification process are enumerated below:

Standard Identification: Manufacturers identify the relevant BIS standard (IS 12406:2021 in this case) that applies to their chosen product category. These standards outline the specific quality, safety, and performance requirements that the product must meet.

Application Submission: Manufacturers submit an application for BIS certification to the Bureau of Indian Standards (BIS), providing details about the product, its specifications, and the desired certification mark.

Factory Inspection: BIS conducts an inspection of the manufacturer’s production facility to assess the quality control processes, infrastructure, and adherence to relevant standards.

Sample Testing: BIS collects samples of the product from the manufacturer for testing in authorized BIS laboratories or recognized testing centers. These tests evaluate various parameters specified by the BIS standard.

Certification Decision: Based on the satisfactory test results and compliance with standards, BIS decides whether to grant certification to the product. If approved, the manufacturer is issued a BIS certification license.

Regular Monitoring: BIS monitors the manufacturing process of certified products through periodic audits and market surveillance to ensure ongoing compliance with quality control processes and standards.

OMEGA QMS PVT. LTD. – PARTNERING FOR SUCCESS

In the pursuit of achieving BIS certification and maintaining the highest levels of product quality, Omega QMS Pvt. Ltd. emerges as an invaluable partner for manufacturers. Backed by a global presence and a stellar track record of successful collaborations with Fortune 500 companies, Omega QMS provides an extensive array of services designed to streamline the certification process and ensure compliance with industry standards.

Expert Guidance: Omega brings together a team of seasoned experts who possess in-depth knowledge of regulatory requirements, industry best practices, and intricacies of the certification process. These experts guide manufacturers through the complex landscape, offering insights and strategies to navigate the process efficiently.

Testing and Validation: Omega assists manufacturers in planning and executing necessary tests and validations required for BIS certification.

Documentation and Compliance: The journey toward BIS certification demands meticulous documentation of processes, materials, and testing procedures. Omega aids manufacturers in creating comprehensive and accurate documentation that aligns with BIS requirements, reducing the risk of errors and rejections.

Audit Support: Omega prepares manufacturers for BIS audits, which are a crucial part of the certification process. With its expertise, the organization ensures that manufacturers are well-prepared for audits, addressing any issues that may arise and increasing the likelihood of a successful outcome.

Customized Approach: Each manufacturer’s journey toward BIS certification is unique. Omega understands this and tailors its services to fit the specific needs, challenges, and goals of individual manufacturers, ensuring a personalized and effective approach.

Global Experience: With a presence in over 40 countries, Omega brings global experience to the table. This international exposure allows the organization to offer insights into varying regulatory environments and industry practices, enabling manufacturers to excel globally.

Omega QMS Pvt. Ltd. functions as a strategic partner for manufacturers aiming to achieve BIS Certification of Castings as per IS 210. Its multifaceted approach encompasses expert guidance, process control, testing and validation support, documentation assistance, audit preparation, training, and a global perspective. By collaborating with Omega, manufacturers gain a competitive edge in their pursuit of certification while upholding the highest standards of product quality and consumer satisfaction.

CONCLUSION

In conclusion, IS 210:2009 establishes the standards for grey iron castings in India, covering various aspects of manufacturing, testing, and quality control. Compliance with this standard is essential to ensure the reliability and safety of castings used across industries. The Quality Control Order, BIS certification scheme, and the role of organizations like Omega QMS Pvt. Ltd. are instrumental in upholding these standards and facilitating the production of high-quality grey iron castings. By adhering to these guidelines and partnering with reputable quality management firms, manufacturers can enhance product quality, meet regulatory requirements, and build trust with customers and stakeholders.

 

 

 

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