NAVIGATING BIS CERTIFICATION FOR HOT-DIP GALVANIZED/GALVANNEALED STEEL IN AUTOMOTIVE APPLICATIONS AS PER IS 18385 WITH OMEGA QMS PVT. LTD.

INTRODUCTION

In the automotive industry, the choice of materials significantly impacts vehicle safety, performance, and longevity. Hot-dip galvanized and galvannealed steel sheets, plates, and strips are essential components used in vehicle manufacturing due to their superior corrosion resistance and mechanical properties. To ensure these materials meet the rigorous demands of automotive applications, the Bureau of Indian Standards (BIS) has established the IS 18385 standard. This article provides an in-depth look at IS 18385, the BIS certification process, and how Omega QMS Pvt. Ltd. aids manufacturers in achieving compliance.

SUMMARY OF IS 18385

IS 18385 sets forth the specifications for hot-dip galvanized and galvannealed steel sheets, plates, and strips for automotive applications. This standard ensures that materials used in vehicle construction meet stringent quality and safety requirements. Key aspects of IS 18385 include:

Material Specifications: The standard defines the required chemical composition, mechanical properties, and coating thickness for galvanized and galvannealed steel products. This ensures materials have the necessary strength, ductility, and corrosion resistance for automotive use.

Product Grades: IS 18385 classifies products into various grades based on their intended application and performance characteristics. These grades guide manufacturers in selecting the appropriate material for specific automotive components.

Coating Types: The standard distinguishes between galvanized and galvannealed coatings, specifying the minimum coating mass and adherence required to ensure optimal corrosion protection.

Mechanical Properties: IS 18385 outlines essential mechanical properties such as tensile strength, yield strength, and elongation, which are crucial for the structural integrity of automotive parts.

Testing and Quality Assurance: The standard mandates rigorous testing procedures to verify that the steel products meet the specified requirements. These tests include chemical analysis, mechanical testing, and coating weight determination.

DRAFT QUALITY CONTROL ORDER (TECHNICAL REGULATION) ISSUED BY THE TECHNICAL DIVISION, MINISTRY OF STEEL FOR MANDATORY BIS CERTIFICATION

The Technical Division, Ministry of Steel, Govt. of India, has issued an draft order, proposing to make it mandatory for  Hot-Dip Galvanized/Galvannealed Steel sheet, Plate and Strip for Automotive Applications  to be used in India, whether manufactured in India or imported from foreign countries, to mandatorily carry the Standard Mark of the Bureau of Indian Standards under a valid BIS licence. 

BIS CERTIFICATION SCHEME FOR HOT-DIP GALVANIZED/GALVANNEALED STEEL SHEET, PLATE AND STRIP FOR AUTOMOTIVE APPLICATIONS AS PER IS 18385

BIS operates a certification scheme that validates compliance with Indian standards for steel and steel products. Through this scheme, manufacturers undergo rigorous evaluation and testing of their products to demonstrate conformity with specified standards. Upon successful assessment, BIS grants certification, affirming the product’s quality and compliance with regulatory requirements. This certification serves as a hallmark of reliability and trustworthiness, enhancing market acceptance and competitiveness for certified products.

The certification process under IS 18385 is intricate and thorough, encompassing detailed requirements for chemical composition, particle size, and other critical parameters. For manufacturers, obtaining BIS certification is not just about compliance; it is a testament to their commitment to quality, reliability, and excellence. However, navigating the certification process can be challenging, requiring a deep understanding of the standards and meticulous preparation.

EXPERT GUIDANCE BY OMEGA QMS PVT LTD

Omega QMS Pvt Ltd offers comprehensive assistance to companies throughout the BIS certification process for Hot-Dip Galvanized/Galvannealed Steel sheet, Plate and Strip for Automotive Applications. Our team of experienced professionals provides end-to-end support, including:

Application Submission: We support manufacturers in preparing and submitting the BIS certification application to the Bureau of Indian Standards (BIS). Our team ensures that the application contains all necessary details about the product, its specifications, and the desired certification mark, thus facilitating a smooth application process.

Factory Inspection: Omega QMS prepares manufacturers for the factory inspection conducted by BIS. We assist in establishing and implementing quality control processes, infrastructure improvements, and ensuring adherence to relevant standards. Our goal is to help manufacturers showcase their commitment to quality during the inspection process. Omega also provided technical assistance

Sample Testing: We coordinate with client for the collection of product samples from the manufacturer’s facility. Omega QMS ensures that the samples are collected and submitted to authorized BIS laboratories or recognized testing centres for testing. We oversee the entire testing process to ensure compliance with BIS standards.

Grant of Licence: Upon receiving satisfactory test results and ensuring compliance with standards, Omega QMS liaises with BIS to facilitate the certification decision.

Additional Services to Foreign Manufacturers 

Nominating Authorized Indian Representatives : Omega QMS Pvt. Ltd. assists foreign manufacturers in the FMCS of BIS by aiding them in nominating or providing authorized Indian representatives. This crucial step ensures that manufacturers have a local point of contact who can effectively liaise with BIS and handle regulatory matters on their behalf.

Signing Agreements with BIS: As a consultant for regulatory compliance, Omega QMS helps manufacturers in signing agreements with BIS as per stature requirement of BIS.

Submitting Performance Bank Guarantees: Omega QMS plays a crucial role in assisting manufacturers with the submission of performance bank guarantees as required by BIS. This entails coordinating with financial institution(s)  and ensuring that all documentation is accurately prepared and submitted on time.

Regular Monitoring: Omega QMS continues to support manufacturers post-certification by assisting in regular monitoring activities conducted by BIS. We help manufacturers maintain compliance with quality control processes and standards through periodic audits. Our ongoing support ensures that certified products consistently meet BIS requirements.

Experienced Team: Omega QMS boasts a highly efficient team, spearheaded by a cadre of seasoned ex-Bureau of Indian Standards (BIS) officers, each boasting an impressive track record of over three decades in the industry. Their profound expertise and invaluable insights serve as the guiding force behind the seamless navigation of the

certification process, ensuring meticulous adherence to the rigorous standards set forth by the BIS. With their wealth of experience, Omega QMS is well-equipped to deliver unparalleled excellence in quality management solutions, facilitating clients’ journeys towards achieving and maintaining BIS certifications with utmost precision and proficiency.

BENEFITS OF CHOOSING OMEGA QMS PVT LTD

Partnering with Omega QMS Pvt. Ltd. for BIS certification of Hot-Dip Galvanized /Galvannealed Steel sheet, Plate and Strip for Automotive Applications as per IS 18385 offers several advantages:

Expertise: Our team consists of seasoned professionals who possess extensive knowledge of regulatory requirements set forth by BIS. With over 30 years of experience in the field in BIS, our experts are well-equipped to navigate the intricacies of the certification process, ensuring a smooth and efficient experience for our clients.

Time and Cost Savings: We understand the importance of efficiency and cost-effectiveness for our clients. By leveraging our expertise and streamlined processes, we help reduce the time and resources required for certification. This not only saves our clients valuable time but also minimizes associated costs, making the certification process more affordable and accessible.

Assurance of Compliance: Compliance with regulatory standards is non-negotiable, especially in chemicals manufacturing where quality and safety are paramount. At Omega QMS, we leave no stone unturned in ensuring that all aspects of the certification process are handled meticulously. This meticulous approach minimizes the risk of rejections or delays, providing our clients with the assurance that their products meet the necessary standards.

Continuous Support: Our commitment to our clients extends beyond the certification process itself. We provide ongoing support to ensure that our clients maintain compliance and adapt to evolving regulatory changes. Whether it’s updates to standards or changes in regulatory requirements, our team is there to provide guidance and assistance every step of the way

CONCLUSION

The IS 18385 standard for hot-dip galvanized/galvannealed steel sheets, plates, and strips is essential in the automotive industry for ensuring materials meet the stringent requirements for safety, durability, and performance. Achieving BIS certification under this standard not only demonstrates a commitment to quality but also enhances a manufacturer’s reputation in a competitive market.

The certification process involves rigorous testing, inspections, and adherence to quality management systems, which can be complex and challenging for manufacturers. This is where Omega QMS Pvt. Ltd. plays a vital role, offering expert guidance and support throughout the certification journey. By leveraging their expertise, manufacturers can navigate the BIS certification process more efficiently, ensuring their products comply with IS 18385 and gain market acceptance.

In an industry where innovation and quality are paramount, maintaining high standards through BIS certification can provide a significant advantage. As manufacturers strive to meet the evolving demands of the automotive sector, partnering with experienced certification consultants like Omega QMS Pvt. Ltd. can make a substantial difference in achieving compliance and sustaining success in the market.

 

 

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